EMBOSSING

Perhaps one of the most visually impressive features that can be added to a printed piece is embossing, or more plainly put, the process of raising an image to produce a three-dimensional effect on a flat sheet of stock. This is accomplished by pressing the paper into a relief die with a combination of heat and pressure. When the paper stock is pressed between the heated die and the counter, the appropriate image is created on the stock.The same process can be used to produce an indented image. This procedure is known as debossing. Typically, embossing creates a sophisticated effect with inviting highlights and texture with either a beveled or rounded edge. An increased enhancement can be achieved through the multi-level embossing of a single image. These multiple levels create an intriguing sculptured look, and require a more elaborate die, commonly attained by a hand-tooled, brass die containing varying depths. For faster set-up and maximum quality production, our dies are coupled with a precast fiberglass counter.

 

Recommendations for Successful Embossing Take the time to follow a few basic steps in the design process. You will find an endless variety of effects and options available and, as always, DL's will consult with you to establish realistic registration tolerances. Some design considerations include: Depth and degree of bevel should be determined according to stock choice. Textured stocks will become smooth when embossed. For optimum results, a heavier, long-fibered stock is reccommended. When embossed, lightweight or heavily coated stocks may stretch too much, or the ink may seperate easily. For best results, provide an eps., ai. or other line-art filefrom which to create your embossing die. Also, whenever possible , send a sample of your chosen stock when ordering a die. Given the wide range of dies available and the varying expense of each, it is important to define Budget expectations up front. An emboss is an excellent alternative to foil for use in laser printers. Test dies are available if you would prefer to test a variety of stocks.